May/June 2022 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/magazine-issue/may-june-2022/ America's Leading Woodworking Authority Mon, 20 Jun 2022 21:03:10 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 Setting up a Wolverine Grinding Jig https://www.woodworkersjournal.com/setting-up-a-wolverine-grinding-jig/ Wed, 08 Jun 2022 18:07:44 +0000 https://www.woodworkersjournal.com/?p=64510 ONEWAY's Wolverine system and a slow-speed grinder can help you quickly and proficiently sharpen traditional steel turning tools.

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Learning to turn is easy; it’s learning to properly sharpen the tools that’s the bugaboo. The idea of woodturning is fairly straightforward. It requires an understanding of the process, and of course there is a sense of “feel” you must develop at the lathe. That said, it actually only takes about 40 hours of turning to get sufficiently proficient so you can make usable turnings.

The proviso, however, is that you must have correctly shaped and sharpened tools. In this article, let’s set up a dry grinding system so you can sharpen most steel turning tools quickly and easily.

In the past, grinding turning tools was done freehand at a bench grinder and had a long, difficult learning curve. Some never got it right and gave up in frustration. Most got inconsistent results. A large part of the problem was (and still is) that standard bench grinders have tool-rests designed for grinding machine-tool bits and not woodturning tools. While scrapers could be ground on such rests, gouges could not. Most of us mounted a 1/4″-diameter steel bar at the center height of the grinder and balanced our tools on that to sharpen, the same way we would use the lathe’s tool-rest for turning.

ONEWAY Jig Solution

Comparing original and modern grinding jigs
Here’s Jerry Glaser’s wooden gooseneck jig (left in photo) that all turning tool grinding jigs, including the Wolverine Jig, are based upon.

In 1982, Jerry Glaser introduced a wooden gooseneck jig that pivoted on a wood block glued to the floor in front of the grinder. Anyone of average skill could suddenly grind gouges perfectly.

Tim Clay at ONEWAY Manufacturing improved the Glaser jig with the Wolverine Jig and Vari-Grind gooseneck holder that allows precise grinding of spindle, bowl and roughing-out gouges. It has become the universally accepted sharpening method for the turning community and the system that almost all turning clubs have for visiting demonstrators like me.

The Wolverine Grinding Jig (available at Rockler) consists of a pair of black, hollow bases that mount beneath the grinding wheels. They replace the grinder’s factory tool-rests. The bases accept a long steel V-arm that cradles either the Vari-Grind Jig or the end of a tool handle, for sharpening gouges. The system also includes a pivoting platform rest, similar to a standard grinder tool-rest, for sharpening scrapers. Both the V-arm and platform rest are held in the bases with cams activated by long levers.

An 8″ slow-speed grinder with 1″-wide wheels, such as RIKON’s 1/2 hp model 80-805, which is shown here, or the more powerful 80-808 (1 hp), are good choices for use with the Wolverine system.

Setting Up the Grinding Jig

Measuring jig placement location
To set up the Wolverine Grinding Jig, start by removing your grinder’s rubber feet and the side plate of a wheel shroud. Add blocking beneath the grinder to raise the center of its wheels to around 6-1/4″ to 6-1/2″.

In order to allow clearance for the Wolverine bases beneath the grinder’s wheel shrouds, it must be raised on blocking so the arbor shaft is about 6-1/2″ above the work surface. (Remove your grinder’s rubber feet, first.) On the RIKON 80-805, you can achieve this by gluing scraps of 1/2″ and 3/4″ plywood together. (Blocking thickness will vary among grinder models.) Make the blocking piece large enough to suit your grinder’s footprint.

Checking center of Rikon sharpener grinding wheels
Mark the centers of both wheels so you can measure this span. On RIKON’s 80 805 Slow-Speed Grinder, it’s 11-5/8″. Prepare a baseboard and blocking piece from scrap plywood or solid wood to fit your grinder.

The Wolverine bases also must be aligned directly beneath each grinding wheel and screwed in place. While you could mount your Wolverine system permanently to a benchtop, an 8″ to 10″-wide by 20″ piece of 3/4″ plywood or solid wood creates a portable workstation that can be stored, then clamped to a benchtop wherever and whenever it’s needed.

Attaching mounting plates to grinding jig base
Mark the baseboard with wheel span layout lines centered on its length. Attach the black Wolverine bases to the baseboard with screws. Align the diamond-shaped openings on the bases with the span layout lines.

Glue and nail or screw the blocking piece to the center of the baseboard. Then carefully measure the span between the grinding wheels, from the center of one wheel’s thickness to the other. Mark the baseboard to center this span on its length.

Attaching grinder to grinding jig baseboard
Mount the grinder to the baseboard and blocking with carriage bolts, washers and nuts. Make sure the rims of the grinding wheels are flush with the front edge of the baseboard.

Arrange the Wolverine bases so their diamond-shaped opening (for the V-arm or platform base) is aligned with the wheel-span layout lines, and set the front faces of the bases flush with the front of the baseboard. Secure each base to the baseboard with panhead or flathead screws.

All that’s left to do is mount the grinder to the baseboard. Position it on the blocking so the rims of the grinding wheels are flush with the front edge of the baseboard and the wheels are aligned correctly over the Wolverine bases. A pair of 5/16″ or 3/8″ carriage bolts, driven up through the baseboard and blocking into the grinder’s base holes, will secure it. Fasten the components with washers and nylon-insert locknuts or lock washers and regular nuts.

CBN Wheel Considerations

In the photos shown, I replaced the aluminum oxide wheel originally supplied with the grinder on the right side with an 80-grit CBN (cubic boron nitride) wheel. This 1-1/2″-wide wheel is covered with a manufactured abrasive that is nearly as hard as diamonds but can cut dry without fracturing, as diamonds will. CBN grinding wheels have a metal core that conducts heat well, to draw heat away from the tool being sharpened. While pricey, CBN wheels will last a lifetime. They’re wider than standard wheels, so you’ll need to remove the grinder’s wheel shroud to install them. But since CBN wheels can’t fracture and explode like typical bonded abrasive wheels can, this is not a dangerous modification to the machine.

Whichever wheel types you use, an 80- and 180-grit pair is a good combination for sharpening high-speed steel lathe tools.

Wolverine Accessories

Several accessories can be used with the Wolverine Jig for sharpening the gamut of turning tools.

Using platform rest to sharpen turning tool
The platform rest, which comes standard with the Wolverine Grinding Jig, makes sharpening scrapers easy. Tilt the rest to match the scraper’s bevel.

Platform rest: Perfect for grinding scrapers of all shapes, the rest tilts to match the scraper’s bevel angle.

Sharpening turning tools using vari-grind jig
The Vari-Grind Jig holds spindle or bowl gouges for sharpening fingernail and side grinds by pivoting left and right. Its leg is cradled in the V-arm.

Vari-Grind Jig: Nests in the V-arm to sharpen fingernail or side grinds on spindle or bowl gouges. Adjusting the angle of the gooseneck changes the angle of the sides of the fingernail, while sliding the V-arm in or out changes the nose angle.

Turning tool balanced on skew jig for sharpening
Sharpening the angled bevels on a skew chisel is made easier with ONEWAY’s Skew Jig. Its two pockets hold the chisel for sharpening both faces.

Skew jig: Attaches to the end of the V-arm and provides two offset pockets for grinding the angled bevels on both faces of skew chisels.

For under $500, a slow-speed grinder equipped with a Wolverine Grinding Jig will make the path to proficient turning much gentler. Once you get the hang of using it, sharpening turning tools won’t be the hassle many turners believe it to be.

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PROJECT: Mid-century Kidney Table https://www.woodworkersjournal.com/project-mid-century-kidney-table/ Wed, 01 Jun 2022 19:45:07 +0000 https://www.woodworkersjournal.com/?p=64449 Mid-century Modern style meets the 21st century's trendy use of resin to make this keen-looking table.

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This table’s three-color top and Rockler’s new wood-and-metal legs combine for living room retro-cool.

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Josh Stotler: A New “Eagle” Has Landed https://www.woodworkersjournal.com/josh-stotler-a-new-eagle-has-landed/ Fri, 27 May 2022 17:03:30 +0000 https://www.woodworkersjournal.com/?p=64425 Apollo Program-themed guitar commemorates NASA's proud history.

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I love guitars. Anyone who knows me will attest to that. I’ve also loved music since I was a kid. Seeing instruments in the hands of the artists I admired, I knew I wanted a guitar. So at age 14, knowing nothing about guitar-building and possessing zero woodworking skills, the logical thing (to me, at least), was to make one. As soon as the idea popped into my head, there was no turning back.

Displaying Apollo program themed guitar
San Diego-based Josh Stotler, who has been building custom guitars since age 14, poses with “Eagle” aboard the USS Midway.

The Internet was in its infancy then, so guitar specs and YouTube instructional videos were not an option. What I did have was a tape measure and a local music store where I spent hours measuring, sketching and planning my build. I came out of that project with a guitar that worked, a little more knowledge and an immediate desire to start the next one. Fast forward 27 years, and my excitement for guitars continues to be as fervent as ever. It’s now my business.

Design sketch of a shop-made guitar
Here is one of the original concept sketches of the guitar.

I was fortunate enough to attend the 50th anniversary gala for the Apollo 9 mission, held at the San Diego Air & Space Museum. I talked with Mission Control legend Gene Kranz and mentioned that it would be a dream to build an Apollo-themed guitar. He encouraged it, as did veteran astronaut Jim Lovell. While talking about the idea of an Apollo-themed guitar, Lovell asked, “Who is it for? It should be for somebody.” Brilliant! After a quick concept sketch and a meeting with San Diego Air & Space Museum’s CEO Jim Kidrick the next day, the guitar project was a go!

A Tribute to Inspire

Side inlays on NASA themed guitar
More than 1,300 individual inlay pieces adorn each guitar, including some authentic space-flown artifacts.

I wanted this to be a serious tribute to the men and women who made the Apollo program a success; it needed to be striking but not gaudy, to catch the eye and inspire the next generation to look to the stars. I also wanted it to be fun. I’ve built a lot of guitars, yet there were many aspects of this build I was uncertain how to execute.

Astronaut Charlie Duke posing with guitar
Josh Stotler and Charlie Duke (Apollo 16) pose with the Apollo guitars at Spacefest in Tucson, Arizona.

To allow experimentation with technique, I built two identical guitars. My design was intricate, calling for the mission patch of every manned Apollo flight to be created in wood veneer and inlaid into the sides of the body, large mural inlays for the back and plenty of Easter eggs hidden in plain sight. My work was cut out for me.

Astronaut Dave Scott posing with guitar
Apollo 9 and 15 astronaut Dave Scott poses with Stotler and both “Eagle” and “Aquarius” guitars at the San Diego Air & Space Museum.

Building both guitars took more than 1,000 hours to complete over two years. Each has 1,328 individual inlay pieces. The fretboard side markers are authentic space-flown artifacts from every manned Apollo mission. The internal bracing bears the names of fallen astronauts; the famous “Earthrise” adorns the headstock, and a quote from John F. Kennedy is engraved on the back of the neck. A Saturn V rocket stands proudly on the fretboard, and the front of the body looks as if it just splashed down after streaking to earth from the heavens. The back includes the Apollo program logo and a depiction of the Command and Service Module docked with the Lunar Module as it would have looked on the way to the moon. Hours of research went into making this as technically accurate as possible.

Spacefest Unveiling

Astronaut Walt Cunningham signing guitar
Apollo 7 astronaut Walt Cunningham adds his signature to “Eagle.”

“Eagle” and her sister guitar, “Aquarius,” were unveiled last year at Spacefest in Tucson, Arizona. I experienced firsthand the reaction of astronauts and support staff as they looked over my creations, and it made me beam with pride. I asked the astronauts to sign the Apollo guitar, since it is for display. Watching Apollo 16 astronaut Charlie Duke add the first signature was a thrill. I have been fortunate to have several of the Apollo astronauts and Mission Control staff sign it. These men rode rockets, coolly handled danger and left footprints on the moon. Seeing the wonder on their faces as they looked over my tribute is something I can’t describe, but I will treasure it for the rest of my life.

Eugene Kranz posing with Apollo guitar
Eugene Kranz, former flight director at Johnson Space Center, shares a photo moment with Stotler.

Today, “Aquarius” resides in my personal collection, and “Eagle” is on permanent display in the San Diego Air & Space Museum’s “SPACE: Our Greatest Adventure” gallery; positioned side-by-side with storied relics, like the Apollo 9 Capsule “Gumdrop” and Apollo and Mercury space suits. I am honored that my tribute will be enjoyed for generations to come.

Josh Stotler showing off base of Apollo guitar

See more Stotler guitars at oakcreekguitars.com.

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Char Miller-King: Woodworking Found Me https://www.woodworkersjournal.com/char-miller-king-woodworking-found-me/ Fri, 20 May 2022 17:03:51 +0000 https://www.woodworkersjournal.com/?p=64383 Maker and mom Char Miller-King focuses on giving back to others.

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Woodworking is a hobby that sort of found me. I have always been a self-starter and an avid learner, so creating things with my hands has been a passion of mine for as long as I can remember.

When I graduated from college 20 years ago and got my first apartment, I couldn’t afford a bed. After several trips to the furniture store, I decided that I could make my own bed instead. How hard could that be? You see, my father made all sorts of projects from mirror glass, and my uncle is a carpenter. My mother, grandmother and aunts are also crafty, so I knew this was in my genes. With a borrowed drill and a battery-powered screwdriver, I built a platform bed. It took me three months, but I was successful in the end, and I slept on my bed for the next seven years.

Char Miller-King setting up a router table
Miller-King credits her maker skills to a long family tradition of woodworking and other crafts.

Several projects have happened since then! Seven years ago, I left my job in corporate America to become a full-time maker. I love building things that mean something to others. I also love helping others realize their potential with tools and sparking their creativity. I’m a mom of four kids, so I’ve introduced children as young as seven to power tools and have taught people as old as 80 how to use the table saw, miter saw and other woodworking tools. Even if my students make simple projects such as birdhouses, toolboxes or charcuterie boards, they then have a new life skill.

Char Miller-King assembling a cabinet carcass
Giving back to the maker community not only includes creating content for Instagram and her website, thewoodenmaven.com, but also teaching woodworking to children at a local maker space.

My main goal is to give back to the maker community. I do that by volunteering with the Girls Makers Club at my local maker space, and I serve on the board of directors at Decatur Makers in Atlanta. I’ve also had the opportunity to work with various television networks as a maker and create content for several magazines.

Char Miller-King cutting groove with a router
Char Miller-King built a Three-tiered Plant Stand for Woodworker’s Journal.

Becoming a social media influencer was serendipity. It has connected me with other makers and enabled me to share opportunities with a much larger online audience. Having a voice in this traditionally male-dominated craft of woodworking motivates me to empower other women. I really believe that whatever your passion is in life, pursue it with every fiber of your being.

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PROJECT: Tansu-inspired Chest https://www.woodworkersjournal.com/project-tansu-inspired-chest/ Wed, 18 May 2022 20:19:08 +0000 https://www.woodworkersjournal.com/?p=64349 Build our Western interpretation of a traditional Japanese chest.

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Put your box joint-making skills to the test when you build this handsome multi-level chest.

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PROJECT: Three-Tier Plant Stand https://www.woodworkersjournal.com/project-three-tier-plant-stand/ Fri, 13 May 2022 15:00:26 +0000 https://www.woodworkersjournal.com/?p=64316 Here's a compact, easy-to-build project that brings a welcomed dash of greenery to any outdoor space.

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Display a half-dozen potted plants in this easy-to-build project.

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Mid-Century Kidney Table Decoration Template https://www.woodworkersjournal.com/mid-century-kidney-table-decoration-template/ Wed, 04 May 2022 17:16:57 +0000 https://www.woodworkersjournal.com/?p=64263 Print our drawings to make the circle templates that we used to make our Mid-Century Modern Kidntey table.

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Use these drawings to make templates to rout the decorative shapes into the top of the Kidney Table. You can create your own shapes by searching for Mid-century designs on the web.

Click Here to Download the PDF.

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VIDEO: Making a Groovy Resin Table https://www.woodworkersjournal.com/video-making-a-groovy-resin-table/ Wed, 04 May 2022 14:42:18 +0000 https://www.woodworkersjournal.com/?p=64259 Rob Johnstone takes 1970s design sensibility to the max with this kidney-shaped table, combining the look of a Mid-Century Modern table with 21st Century techniques.

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Rob Johnstone Combines 1970s aesthetics with modern woodworking techniques to create a fashionable resin-topped table. Rob demonstrates the steps needed to build this project. Far out!

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Woodworker’s Journal May/June 2022 https://www.woodworkersjournal.com/woodworkers-journal-may-june-2022/ Fri, 29 Apr 2022 16:17:23 +0000 https://www.woodworkersjournal.com/?p=64229 Projects: Tansu-inspired Chest, Mid-century Kidney Table, Lathe Tool Sharpening Station, Three-tier Outdoor Planter

Techniques: Cutting Rabbets, Dadoes and Grooves

Tools: Grinding Jig Set-up, Jointers and Planers, Lid-Stay Torsion Hinges

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Projects Include Tansu-inspired Chest, Mid-century Kidney Table, Lathe Tool Sharpening Station, Three-tier Outdoor Planter

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Wolverine Grinding Jig Set-up https://www.woodworkersjournal.com/wolverine-grinding-jig-set-up/ Wed, 27 Apr 2022 20:56:13 +0000 https://www.woodworkersjournal.com/?p=64216 This diagram will show how to set up a Wolverine jig on a standard 8" bench grinder for the best possible sharpening technique.

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This supplement depicts a typical low-speed 8″ bench grinder set up as a workstation for the ONEWAY WOLVERINE Grinding Jig.

Click Here to Download a PDF of the Layout.

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