November/December 2020 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/magazine-issue/november-december-2020/ America's Leading Woodworking Authority Tue, 19 Dec 2023 15:47:53 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 Benchtop T-Track Planing Clamp https://www.woodworkersjournal.com/benchtop-t-track-planing-clamp/ Fri, 29 Jan 2021 16:00:51 +0000 https://www.woodworkersjournal.com/?p=60143 This reader wanted a simpler way to deal with vertical stock on his workbench. A T-Track offered a clever solution.

The post Benchtop T-Track Planing Clamp appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Occasionally I need to hold stock vertically while hand planing or sanding the edges, but it’s difficult to clamp in place on the edge of my workbench top because it doesn’t have a vise.

Board clamped to t-track installed on side of workbench

I solved the problem by installing a 48″ length of Rockler T-Track on the side of my bench, and I’ve equipped it with a pair of hold-down clamps that tighten with star knobs. Now, edge clamping is as easy as can be, and the hold-down clamps are plenty strong to keep the stock from shifting as I work on it.

-Alan Fletcher
Mahtomedi, Minnesota

The post Benchtop T-Track Planing Clamp appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Storage Solution for Glue Bottles https://www.woodworkersjournal.com/storage-solution-for-glue-bottles/ Fri, 25 Dec 2020 16:00:29 +0000 https://www.woodworkersjournal.com/?p=59799 Keep the glue running from half-used glue bottles with this handy bottle holder made from a thick piece of scrap.

The post Storage Solution for Glue Bottles appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Drilling a row of 3/4″-diameter holes into a thick piece of scrap, I was able to create a holder for my glue bottles that stows them upside down with their nozzles in the holes. The holder ensures that the nozzles are always filled with fresh glue that’s ready to dispense when I need it. Any glue that begins to thicken inside the bottle between uses will happen on the top end of the inverted bottles, where it won’t be able to plug the nozzles.

– John Wetlaufer, Sr.
Mechanicsville, Virginia

The post Storage Solution for Glue Bottles appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Project: Lollipop Clock https://www.woodworkersjournal.com/project-lollipop-clock/ Wed, 23 Dec 2020 17:36:14 +0000 https://www.woodworkersjournal.com/?p=59785 Ovals are tricky things to cut accurately, unless you are using a CNC!

The post Project: Lollipop Clock appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Using a CNC to cut perfect ovals and an epoxy pour makes this simple take on a modern-style clock really shine.

The post Project: Lollipop Clock appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Cordless Charging Bedside Table https://www.woodworkersjournal.com/project-cordless-charging-bedside-table/ Wed, 16 Dec 2020 19:16:11 +0000 https://www.woodworkersjournal.com/?p=59736 Sometimes it's what you can't see that makes the difference. This little table keeps its secrets to itself.

The post PROJECT: Cordless Charging Bedside Table appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
A hidden phone charging unit brings advanced functionality to this modern-looking bedside table. But that’s not its only surprise!

The post PROJECT: Cordless Charging Bedside Table appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Modern Clock with Large Numbers https://www.woodworkersjournal.com/project-modern-clock-with-large-numbers/ Wed, 09 Dec 2020 16:35:13 +0000 https://www.woodworkersjournal.com/?p=59629 Wall clocks are great gifts, and the basic concept shown here can make many different-looking styles.

The post PROJECT: Modern Clock with Large Numbers appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
This clock project is fast and easy to make. It’s a perfect gift project because once you’re set up, you can make multiple clocks very efficiently. We used Rockler’s Compact Router Ellipse and Circle Jig to rout the circle shape and Rockler’s Signmaker’s Template Kit in the 2-1/4″ State Park Font to form the numbers.

Blue clock face with white numbering and red hands

Making a clock is a fun project that doesn’t necessarily require a lot of tools. You can make the clock face out of just about any piece of lumber. All it needs is a hole for the clock mechanism to fit through. You can also be as creative as you like with the clock face. Keep it simple and clean with a clear finish and no numbers. Or enhance it with applied numbers or techniques such as carving, painting or woodburning.

Using circle cutting jig to shape clock face

Step 1: Cut a 3/4″-thick x 12″ x 12″ piece of plywood, or glue up a solid panel for the clock face. We used a circle-cutting jig and a compact plunge router for the next step. Mount the jig’s base to the center of the workpiece. Attach the circle-cutting jig arm to the base of the router, and install a straight bit in the collet. Position the pivot point on the jig to cut a 10-1⁄2″-dia. circle. Now set the router to a 1/4″-deep cut, and rout the circle in three passes, lowering the bit depth by 1/4″ after each pass.

Drilling clock hand hole in center of clock face

Step 2: Drill a 5/16″-dia. hole through the center of the clock face to accommodate the clock movement shaft.

Laying number template over clock face

Step 3: Set up the Interlock Signmaker’s Templates to rout the twelve, three, six and nine o’clock numbers one at a time. Connect an extra spacer on each side of the numbers to provide additional support for the router base.

Routing clock number with template

Position the template so that the outside edge of the number is 1/2″ in from the edge of the clock face. Secure the templates with double-sided tape under the templates or painter’s tape over the edges of the templates.

First half of a 6 template being laid onto clock face Second half of 6 template laid onto clock face Completed number six routed onto clock face

Step 4: The six and nine require two templates to complete the shapes and must be cut in two passes. The templates for these numbers are lettered A and B.

Painting over clock face with natural colored numbering

Step 5: Next, apply the finish of your choice. We used a low-nap roller to apply paint to the surface and left the routed numbers natural.

Painting numbering on clock but leaving face natural

We made a second clock out of bamboo plywood and brush-painted only the letters. We then applied two coats of satin water-based poly to all surfaces.

Installing clock hands onto finished face

Step 6: The final step is to install the Mini Quartz Clock Movement clock mechanism and hands as instructed on the product packaging. The Straight Clock Hands we used were black, so we painted both hands, the washer and the nut to complement each clock. Insert the movement’s stem through the center hole from the back, secure it with the washer and nut and attach the hands to it.

The post PROJECT: Modern Clock with Large Numbers appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Cartographer’s Coffee Table https://www.woodworkersjournal.com/project-cartographers-coffee-table/ Fri, 04 Dec 2020 16:00:04 +0000 https://www.woodworkersjournal.com/?p=59567 Figured maple and milk paint enhance this multi-drawer conversation piece.

The post PROJECT: Cartographer’s Coffee Table appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
This lovely take on a map cabinet is a great conversation piece with ample drawer storage. If you haven’t used milk paint before, here’s a chance to give it a try.

The post PROJECT: Cartographer’s Coffee Table appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Coffee Clip https://www.woodworkersjournal.com/project-coffee-clip/ Wed, 25 Nov 2020 16:00:32 +0000 https://www.woodworkersjournal.com/?p=59511 Scoop your coffee with style and keep the coffee bag tightly sealed with these little wooden wonders.

The post PROJECT: Coffee Clip appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
A good cup of coffee is something many people enjoy. And with the popularity of purchasing a bag of beans over a can of coffee, these little bag clips with a built in scoop are fun and practical gifts.

Spoon groove cut with a dish carving router bit
We used a 1-1/4″-dia. dish-carving bit to form the scoop’s bowl recess.

Made from a piece of wood 3/4″ x 2″ x 6″, the only tools you need are a drill press, band saw and sander. But there is a twist: we used a 1-1⁄4″-dia. dish-carving router bit in the drill press to bore the scoop recess. It creates curved edges around the bottom of the scoop bowl.

Cutting spoon recess with a drill press
If you do the same, the bit may chatter slightly when used in a drill press, so clamp your stock securely to the drill press table.

After the bowl has been bored, move over to your band saw or scroll saw. Narrow the thickness of the stock in the clip area down to about 1/4″ — it does not have to be exact. A long slice down the back comes first (we used a fence as a guide), then back out of the cut, move the fence over and, with the blank on one edge, make a short cut to remove the material.

Sizing coffe eclip stock at a band saw
On the band saw, first cut the clip area of the stock to about 1/4″ thick.

Next, cut the long slot in the clip. It should be about 1/8″ wide and will take a couple of passes to achieve. When that’s done, you’re ready to shape the outside of the scoop. The final shape is up to you; it can be straightforward or a bit fanciful, as you wish.

Cutting out the clip slot for coffee clip
Next, remove a slot in the clip that’s about 1/8″ wide. Then form the outside profile of the clip. That shape is up to you.

We have provided a downloadable PDF to give you the hole and slot placements, but the outside shape is for you to determine. A bit of sanding, and the project is done. You can apply a finish like shellac or let the oils in the coffee seal the wood. Then pour yourself a cup of Joe!

The post PROJECT: Coffee Clip appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Rustic Candle Centerpiece https://www.woodworkersjournal.com/project-rustic-candle-centerpiece/ Wed, 18 Nov 2020 16:00:58 +0000 https://www.woodworkersjournal.com/?p=59427 Pilfer your firewood pile to make this super easy illuminated decoration.

The post PROJECT: Rustic Candle Centerpiece appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
A dry hardwood branch, a scrap board and a bit of coarse rope are all you’ll need to make this centerpiece that brings the outdoors in.

Start by cutting three sections of a 2″ to 3″-dia. branch to rough length; we made ours 3″, 5″ and 7″ long.

Select a Forstner bit slightly larger than the candles’ diameter. Tea candles, used here, are typically 1-1⁄2″ in diameter, so we chose a 1-5⁄8″-dia. Forstner bit.

Drilling out candle holder hole with drill press
Bore a 2″-deep hole into each branch section with the workpiece securely held in place (we used a bench vise clamped to the drill press table).

Bore a 2″-deep, centered hole into the end of each branch at the drill press with it securely held in place. We clamped our branch sections in a heavy vise clamped to the drill press table and lined its metal jaws with scrap wood.

Set the drill press speed appropriately and use moderate feed pressure when drilling, clearing the accumulating chips frequently by raising the chuck.

Using a band saw to angle candle holder opening
Then, holding the branch sections with a wood screw clamp, angle-cut their drilled ends at the band saw.

Now secure each branch horizontally in a wood screw clamp so you can safely angle-cut its top end at the band saw. The degree of the angle is up to you, but leave the holes deep enough at the bottom to hide the metal candle holders.

Set the branches together attractively and fix them into a group with dabs of hot-melt glue. Apply the glue sparingly and in spots where it will be hidden.

Fastening candle holders to base
Drive a long countersunk wood screw up through the base and into each branch to attach the parts.

Next, prepare a centerpiece base from a piece of attractive scrap wood. Set the candle holder cluster onto it, and draw a layout line all around the branches about 1″ larger than their perimeter. Cut out the base. Center the candleholders on it, and drive a long countersunk screw up through each to secure it.

Wrapping candle holders with decorative rope accent
Decorate with a few loops of coarse rope around the bottoms of the branches, securing it with glue. We used thick CA glue and spray accelerator to set the glue instantly.

Wrap the centerpiece with a few loops of coarse rope to add a dash of texture to the project. We adhered the rope to itself and to the candleholders with thick CA glue. Apply finish to the base, then drop a candle into each hole to enjoy this bit of rustic ambiance!

The post PROJECT: Rustic Candle Centerpiece appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Substantial Serving Tray https://www.woodworkersjournal.com/project-substantial-serving-tray/ Fri, 06 Nov 2020 17:00:18 +0000 https://www.woodworkersjournal.com/?p=59303 Use a small section of a slab to serve cheese or goodies.

The post PROJECT: Substantial Serving Tray appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
A fancy serving tray will present food items more elegantly than this substantial section of slab lumber will. But even so, this project creates a dramatic and beautiful serving board that is pleasing to look at and will bring admiring comments.

Given the popularity of projects made from slab lumber, the number of scraps in our shops with live edges are becoming more numerous. You could always slice off the waney edge, but that organic shape is all the rage right now, so keep it and use it in a gift.

Handhold cut into the side of a serving tray
Form a finger recess on the bottom of the serving tray at both ends. They will help to get a good grip on this substantial piece of lumber.

Our example here is almost 2″ thick, but slimmer stock will suffice. Much thinner than 3/4″ may be too thin. We cut one of the blank’s edges flat and squared up both ends to more dramatically show off the waney, live edge.

Using a cove cutting bit to cut tray handhold
Use a cove bit or a section of a bowl-carving bit as shown here to mill the recesses.

After cutting the ends square to one another, there are only a couple more steps to completing the serving board. First, form finger recesses on the bottom edge of the board. These will allow you to easily pick up the board from a flat surface. Then comes sanding. Sand the show faces up to at least 320-grit. With that done, cut out four small feet.

Gluing feet onto the base of serving tray
Glue small feet onto the bottom of the tray with white glue. They lift the tray visually, providing a shadow under the slab.

Ours are 3/8″ x 1/2″ x 1″ … made of maple. Glue them to the bottom of the serving tray. These visually lift the board from flat surfaces, which adds to the “machined” impression of the waney edged board.

Completed slab serving tray with feet
Sand the wood smooth and seal it with a food-safe finish such as butcher block oil or walnut oil.

Lastly, you need to select and apply the finish. We recommend either butcher block oil (a refined mineral oil) or something like walnut oil. Both are food safe, but both will need to be refreshed every so often.

Now slice some cheese, break out the crackers and enjoy!

The post PROJECT: Substantial Serving Tray appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
How to Apply Wood Veneer https://www.woodworkersjournal.com/how-to-apply-wood-veneer-video/ Wed, 04 Nov 2020 17:00:04 +0000 https://www.woodworkersjournal.com/?p=59278 Learn how to attach wood veneer to a plywood substrate. Rob Johnstone explains the process in this woodworking video.

The post How to Apply Wood Veneer appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Learn how to attach wood veneer to a plywood substrate. Veneer is a thin piece of solid wood. Plywood is most commonly used as the substrate because it is dimensionally stable, meaning that it does not expand and contract much with changes in temperature or humidity. Veneer is attached to the substrate with wood glue.

The post How to Apply Wood Veneer appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>