Simon Watts, Author at Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/author/swatts/ America's Leading Woodworking Authority Tue, 24 Oct 2023 20:26:29 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 PROJECT: Occasional Table https://www.woodworkersjournal.com/project-occasional-table/ Thu, 09 Aug 2018 15:13:19 +0000 http://rocklerwj.wpengine.com/?p=46687 Our author's boat-building roots stay just below the surface during the construction of this attractive and sturdy little table.

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Our author’s boat-building roots stay just below the surface during the construction of this attractive and sturdy little table.

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PROJECT: Mahogany Ladies’ Desk https://www.woodworkersjournal.com/project-mahogany-ladies-desk/ Wed, 07 Jun 2017 19:42:51 +0000 http://rocklerwj.wpengine.com/?p=37884 Graceful curves and delicate inlay give this attractive, three-drawered desk immediate appeal. Build it in just a few shop sessions.

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Graceful curves and delicate inlay give this attractive, three-drawered desk immediate appeal. Build it in just a few shop sessions.

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PROJECT: Elegant Floor Lamp https://www.woodworkersjournal.com/project-elegant-floor-lamp/ Wed, 22 Mar 2017 14:24:27 +0000 http://rocklerwj.wpengine.com/?p=36525 Floor lamps are expensive to buy and are often disappointingly flimsy when you get them home. This lamp is stylish, solid and remarkably affordable.

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Stylish, solid and simple, this lamp was made without the help of a router or dado blade.

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Easy-to-Build Benches https://www.woodworkersjournal.com/easy-to-build-benches/ Wed, 25 May 2016 15:37:42 +0000 http://rocklerwj.wpengine.com/?p=30400 These easy-to-make benches are attractive and practical. Our author suggests you size them to fit your needs.

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These easy-to-make benches are attractive and practical. Our author suggests you size them to fit your needs.

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Elegant Floor Lamp Feet Pattern https://www.woodworkersjournal.com/elegant-floor-lamp-feet-pattern/ Wed, 28 Aug 2013 15:37:26 +0000 http://wwj-dev.windmilldesignworks.net/?p=2604 To help you create this project, we've provided the full-size drawing of the feet for the base of the lamp.

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Our September/October issue features Simon Watts’ plans to make a solid, inexpensive and elegant floor lamp. To help you create this project, we’ve provided the full-size drawing of the feet for the base of the lamp. You can download the PDF below.

Click here for the Lamp Foot Project Drawing

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Boatbuilding Books https://www.woodworkersjournal.com/boatbuilding-books/ Thu, 29 Jan 2009 20:02:20 +0000 http://rocklerwj.wpengine.com/?p=25875 Over the centuries boatbuilding terms have become an integral part of our vocabulary--although the origins may be obscure.

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Over the centuries boatbuilding terms have become an integral part of our vocabulary–although the origins may be obscure. Our familiar word room started off as röm–the distance between rowing stations on a Viking ship. It’s discouraging for the novice to come across such words as scantlings, tumblehome or bearding line and then is told to fair the garboard strake into the stem rabbet. So it’s a sign of the times (and the market) that these new boatbuilding books are written in non-technical language and usually include glossaries explaining the more arcane terms.

191TPultrasimple(2)

Gavin Atkin: Ultrasimple Boatbuilding,
International Marine/McGraw-Hill, Camden, Maine
234 pages. $24.95, ISBN 9780071477925

This is a good book for the raw beginner because it assumes no previous experience. All you need in the way of tools is a hammer, handsaw, drill and tape measure. Since the time involved is short—a couple of weekends—and the boats small, they could very well be built in a living room (or even a bedroom) if no other covered space is available.

The author designed each of the 17 hulls to be built with plywood using solid wood only for trim, chines and rubbing strips. Dimensioned diagrams are provided (inches and metric) for each part so it’s easy to make full-size patterns before laying them out on plywood.

Atkin suggests making a scale model of the boat you plan to build so you get a preview of the inside shape and the amount of bend in the plywood.

These boats make no claim to elegance–-in fact some could double as a sandbox—but it’s a good place to start and will get you out on the water soonest.  As your skills (and ambitions) develop you can take on more challenging projects.

Recommended.

191TPinstantboat

Harold Payson: Instant Boatbuilding.
International Marine/McGraw-Hill, Camden, Maine
193 pages, $19.95, ISBN 9780071472647

Mr. Payson is best known for popularizing the ‘stitch and glue’ method of building plywood boats. This system involves joining plywood panels edge to edge with wire ties (the ‘stitches’) and then reinforcing the Connection with fiberglass tape and epoxy. This skips the tedious step of attaching the plywood to solid wood strips known as ‘chine logs’.

Payson teamed up with the distinguished designer Phil Bolger to produce plans for 15 boats. These range from an 8-foot pram dinghy to a 15-foot sail boat with another dozen boats–sail, motor and oar–in-between. All are made of plywood and can be car-topped.

As in Atkins’ book the plywood shapes are shown fully dimensioned so there is no need to loft the boat (enlarging the plans to full-size). Payson encourages the novice builder to build a scale model first and I would do the same.

Phil Bolger’s drawings are, of course, excellent but have been reduced in size so the figures are barely legible to the naked eye. My first step would be to enlarge the chosen plans 200% on a copier. The photos are small and somewhat muddy but mostly help clarify the text.

Well recommended.

191TPoutrigger

Gary Dierking. Building Outrigger Sailing Canoes.
International Marine/McGraw-Hill, Camden, Maine
170 pages, $22.95, ISBN 9780071487917

We are greatly indebted to native builders around the globe for the elegant, practical workboats they have developed over the centuries. The ancient traditions of the Eskimo kayak, the birch bark canoe and
the Viking Faering have all continued their evolution into the 21st century albeit using modern materials and techniques. Outrigger sailing canoes are less familiar to us in North America but have also evolved through several millennia into fast, seaworthy craft able to navigate long distances and pass safely through the surf-girt islands of the Pacific.

Gary Dierking’s new book is an excellent way to get acquainted with these unique craft. He presents three of his designs based on Hawaiian traditions: the Ulua, Tamara 2, both 17′-9″ and the Wa’apa which is 23′-8″ long.

Dierking offers a choice of building methods: plywood, fiberglass, a foam-core sandwich and strip planking. Fastenings can vary from the traditional rope or synthetic lashings to metal or wooden pegs and pins. There are also several different styles of rig to choose from according to where and how the boat is to be used. Dierking suggests the builder adjusts the overall length of the hull to suit local conditions and available transport.

I found the book readable, well organized and the many drawings and diagrams are clear and complete. These are complicated and demanding craft which handle quite differently from monohulls. I would take the time to fully educate myself before undertaking to build one.

Well recommended.

These next two books cover a great deal of ground and I wish they had been around when I built my first boat 40 years ago.

191TPsmallboats

Greg Rössel: Building Small Boats.
International Marine/McGraw-Hill, Camden, Maine
278 pages, $39.95, ISBN 9780937822500

Building Small Boats takes the reader through all the steps in building a boat planked in solid wood, lapstrake or carvel. Rössel writes for the eager, intelligent woodworker but assumes little or no previous experience. He treats the anatomy of a bench plane, sharpening techniques, even the intricacies of lofting with the same concise, easy-to-read style. The text is supplemented by excellent drawings and photos.

Of particular interest is chapter 23–‘What looks good’ the aesthetics of boatbuilding. Why some craft have a natural elegance and others look like ‘varnished milk cartoons’ to use Gregg’s phrase. Sheerlines, placement of fastenings and fittings, tapering risers, beading and cambers are all discussed with experience and perception. If you are planning to build a small, traditional, solid-wood boat this is the only book you will need.

Highly recommended.

191TPapprentice(1)

Greg Rössel: The Boatbuilders Apprentice.
International Marine/McGraw-Hill, Camden, Maine
342 pages, $39.95, ISBN 9780071464055

The core of this book is a collection of 16 articles previously published in major boating magazines in the U.S. and the U.K. They have been brought together in this book, with minor editing but inevitably there is some duplication. Also the quality and style of drawings varies greatly and the photos range from excellent, clear and sharp to marginally useful.

Rössel covers all the major construction techniques (except cement!) solid wood lapstrake and carvel, batten seam construction, strip planking, plywood, stitch and glue, glued plywood lapstrake and cold-molding. The last two are only a couple of pages long so serve as brief introductions. He also has sections on organizing the shop, lofting, tools and much more. Section (4) Boats to Build, has much sensible advice for the novice boatbuilder on choosing the right boat.

There is a lot of useful information in this book and I would keep it in the shop for reference when needing to inform myself on some specific subject. Oarlocks, for example, lofting, bending with steam or whatever. The book has a comprehensive index (page numbers in bold indicate illustrations) and also a glossary.

Well recommended.

191TPwoodenboats

Pete Culler: Pete Culler on Wooden Boats
International Marine/McGraw-Hill, Camden, Maine
386 Pages, $29.95, ISBN 9780071489799

Pete Culler was among the last generation to acquire the inherited skills of generations of shipwrights. In 1929, while still an apprentice at the Alonzo Conley shipyard in Maryland, he began building a replica of Joshua Slocum’s famous yawl ‘Spray’. In 1951 he sold Spray and a acquired a larger vessel, Rigadoon, for his growing charter business. The vessel was wrecked in the 1954 hurricane and Culler turned his attention to boat design. By the mid 1960s he had become one of the foremost designers of wooden boats, everything from 14 foot skiffs to an 82 foot schooner. His design philosophy –simplicity, economy and ease of use–never changed and by the time of his death in 1978 he had produced several hundred designs, most of which are still available and many still being built.

Pete Culler was that rare combination that not only knows his subject inside out but can write about it with grace and humour. The present book is a collection of his writings including excerpts from his two books, Skiffs and Schooners and Boats Oars and Rowing, as well as a dozen articles and design commentaries.
This is a book not just for the wooden boat crowd but for anyone interested in an ancient, traditional craft that is right on the fringe of living memory. There is a wealth of sometimes arcane but always fascinating information in this book–where else could you get a recipe for making tallow (mutton fat is preferable to beef) or the mysteries of pine tar? Pete Culler is not shy about epressing his opinions but it’s always informed, relevant and considered.

I can’t recommend this book too highly.

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Making Box Joints https://www.woodworkersjournal.com/making-box-joints/ Tue, 04 Nov 2008 21:04:40 +0000 http://rocklerwj.wpengine.com/?p=21530 This is a useful joint which can be made with four cuts on the table saw.

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Simon_WattsThis is a useful joint which can be made with four cuts on the table saw. It’s especially handy when making drawers, much quicker than dovetails but almost equally durable. You need a good blade for this, preferably an 80-tooth carbide-tipped cross-cut blade. Don’t use a rip or combination blade because they make too ragged a cut.

First, draw out the joint, full-size, on thin cardboard and cut it out with a razor knife so you have the exact profile of both parts of the joint. Cut each piece to length, square the ends, and make the first cut (A). the put the work on edge and make the second cut (B). You may need to attach a higher fence for stability to the one that came with your table saw.

Make cuts (C) and (D) in the matching board, but be sure to cut some scrap pieces of the same thickness. Then you can adjust the joint by that woodworkers’ friend, Mr. Trial and Error, until you have a snug, push fit.

When assembling the joints, use small-headed nails to secure the sides until the glue sets. Be sure to square the box (or drawer) by adjusting the diagonals with a clamp.

If you are making drawers, especially if they are large ones, be sure that the drawer fronts are attached as shown in diagram (E). They are then mechanically locked, and you are less likely to pull the front off if the drawer sticks on some hot, humid summer day.

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Making Scarf Joints https://www.woodworkersjournal.com/making-scarf-joints/ Tue, 08 Jul 2008 18:28:18 +0000 http://rocklerwj.wpengine.com/?p=22941 Measure twice and cut once is still good advice for the novice woodworker, but having cut a board too short is only one reason to lengthen it by scarfing.

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Measure twice and cut once is still good advice for the novice woodworker, but having cut a board too short is only one reason to lengthen it by scarfing. You may need to cut out an area of rot, sapwood, a large knot, check or shake. Most damaging are the type known in England as Thunder Checks. These are hairline cracks running across the board at right angles to the grain. At one time they were thought to be caused by thunder, but careless felling is the real culprit.

Boat builders often find that a plank might have so much shape that they must start with unreasonably wide boards, which is wasteful. If a plank is too banana-shaped, the short grain at each end weakens it. (A) A common solution is to cut the plank in half, (B) then scarf the two halves back together at a slight angle — 10 degrees or less (C).

Simon_WattsI always cut and glue scarf joints first and plane the plank to its finished thickness only after the glue has cured. This trick is useful with solid wood but is not an option when scarfing plywood.

The usual formula for the length/thickness ration (slope) is 8 to 1. Making the scarf longer adds little strength, but short scarfs will fail — especially when subject to bending. With only a few scarfs to make it’s just as quick to plane them by hand. (E-G) With a dozen or so, it’s worth making up a jig and cutting the scarfs with a router.

If you plan to plane the finished join — either by hand or machine — make sure that the grain direction is consistent from one end of the board to the other. The glue I prefer is Balcotan — a Swiss-made version of Gorilla Glue.

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Using Drift Pins https://www.woodworkersjournal.com/using-drift-pins/ Tue, 06 May 2008 15:23:29 +0000 http://rocklerwj.wpengine.com/?p=25395 I recently made an outdoor picnic table, and deliberately left gaps between adjacent planks.

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I recently made an outdoor picnic table, and deliberately left gaps between adjacent planks. The idea was to shed rain and let crumbs and other picnic debris fall through the cracks. Another reason might be to preserve and emphasize the look and feel of a plank table rather than obscure the joins by gluing it up.

Drift pins or drift folds are the same idea as wooden dowels, but are made of bronze, copper or other non-corroding metal. Iron drift pins were once widely used by boatbuilders to join up rudders, leeboards and other free hanging surfaces before the advent of modern glues. Drift pins made of iron will eventually rust, swelling as they do so and are likely to split the wood.

Simon_WattsI use a dowelling jig or dowelling centers to drill 5/16 or 3/8 holes in the edges of the boards to be joined. These holes must be about 1/64 inch smaller than the diameter of the pin so a twist bit is about your only option — unless you want to custom grind a spade or other type of bit. Whatever you use, be sure to experiment with hardwood scrap before drilling the tabletop.

Cut the pins to length — twice the thickness of the table top is a good guide — then drive them in one side only with hammer and hardwood block. Check with a bridging piece until they are a uniform depth.

Clamp up the top dry — no glue — putting wooden spacers adjacent to each pin so the gap will be uniform the whole length of the board. A light sanding to take the sharpness off the corners and you’re done.

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Japanese Saws https://www.woodworkersjournal.com/japanese-saws/ Tue, 08 Apr 2008 14:42:04 +0000 http://rocklerwj.wpengine.com/?p=25553 Last summer a local fisherman, visiting my island workshop in Nova Scotia, picked up a new Japanese saw lying on the bench.

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Last summer a local fisherman, visiting my island workshop in Nova Scotia, picked up a new Japanese saw lying on the bench. He ran his fingers along the teeth to see how sharp they were. Well,  he’ll never do that again nor will I leave such tools lying about!

I’ve tried a lot of different makes of Japanese saws and my favorite is the Zeta ™ brand. You can buy a dozen different blades that all fit into the same comfortable, rattan-covered handle.

Simon_WattsI find the most useful to be the 300 mm. Alpha saw, a cross-cut blade, slightly convex, so you can start a cut in the middle of a board.

In addition, there are the much heavier timber blades, dovetail saws, a metal cutting blade and one for cutting circles and shallow curves. Also a powerful rip saw, with graduated teeth, and flush-cutting blades with zero set on one side — right or left.

There are various outlets for the Zeta™ saws, but I get mine mail order from Frank Tashiro in Washington state.

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