Issue 592 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-592/ America's Leading Woodworking Authority Tue, 03 Sep 2019 14:51:56 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 Installing Cam Locks with a Biscuit Joiner https://www.woodworkersjournal.com/installing-cam-locks-with-a-biscuit-joiner/ Wed, 01 May 2019 16:44:22 +0000 https://www.woodworkersjournal.com/?p=51864 Willie Sandry lays out his process for installing cam locks in the drawers of his Limbert-style hutch.

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If you’ve ever built a project with drawers, you know there’s a veritable maze of hardware selections available. Selecting the type and size of drawer slides, and picking the hardware pulls are important choices that affect the final results of the project. Now you need to decide if the drawers should be lockable.

Cam lock installed in cut biscuit slot
This photo shows the lock installation complete. The cam engages nicely with the biscuit slot, without interfering with drawer operation. Here, the cylinder lock is shown with optional trim ring installed (Antique Brass finish).

On a recent file cabinet project, I wanted to have two locking drawers. I selected cam locks to do the job, and even found them in an antique brass finish. Since I was installing the locks on drawers with false fronts, I needed the cam barrel to be long enough to reach through the entire drawer front … 1-1/4″ thick in my case. I purchased 1-3/4″ cylinder locks and set out to install them on my finished drawer boxes.

Cutting cam lock hole in hutch door with drill press
Start the cam lock installation with drill press accuracy. Drill a 3/4″ hole in the false drawer front.

The first step is to mark the location of the hole in the false drawer front. To determine where the hole should be located, assemble the cam lock and choose which cam arm to use. The kit comes with a short, bent-arm cam and a long, straight cam. Based on the dimensions of my cabinet frame, I selected the long, straight cam.

Finish cutting cam slot in Limbert hutch false door front
Finish drilling the hole in place. Permanently mount the false drawer front, and finish drilling through the drawer box.

With the center of the hole location marked on a piece of painter’s tape, head to the drill press. Use a 3/4″ Forstner bit to drill a hole through the false drawer front. Make sure to back up the cut to prevent chipout on the back side.

Proper cam lock cylinder orientation
There is a small tab on the cylinder lock. As you install the lock, orient the tab to the 12 o’clock position.

Next, mount the false drawer front onto the drawer box as you normally would. Set the false drawer front for an even reveal, and screw it to the drawer. Now chuck the 3/4″ Forstner bit into a handheld drill and finish drilling through the drawer box. Clamp a scrap of wood to the inside of the drawer to back up the cut.

Installing stop on Limbert hutch cylinder lock
Choose a stop. The kit comes with 90° and 180° stops. The author selected the 90° stop, and installed it on the cylinder lock as pictured.

Install the cam lock into the drawer, and use the optional trim ring if desired. A two-pronged washer pierces the inside of the drawer to prevent the lock from turning. That is followed by the nut to hold everything firmly in place. Then select either the 90° stop or 180° stop. I use the 90° stop for a shorter locking action. That is followed by the cam and cam retaining screw.

Straight cam being installed on Limbert hutch drawer
Install the cam. The kit comes with a short, bent-arm cam or a long, straight cam (pictured). Install the cam of your choice with a machine screw and locking washer.

Great; now the cam lock is installed on your drawer and you’re just about finished. There’s just one problem … there’s nothing for the cam to engage in the cabinet. The usual solution is to mount a small metal tab inside the cabinet frame.

Cutting biscuit slot in Limbert hutch cabinet frame
Slot the cabinet frame. Plunge a single biscuit slot in the framing member above each drawer. The slot is the perfect shape and size to receive the cam.

The problem with this method is the tab hangs down and can snare the file contents as you open the drawer. To get around this limitation, I used a biscuit joiner to cut a slot in the cabinet frame. Mark the location where the cam meets the cabinet when the drawer is fully closed. For the 1-3/4″ long cam lock, the slot was centered 1-3/4″ back from the front of the drawer. Then set your biscuit joiner for maximum depth of cut. Mine is marked “0,” “10,” “20” and “M.” I selected the M setting for maximum depth of cut. Adjust the fence on the tool until the blade aligns with your mark and plunge a single slot for each drawer. Reinstall the drawer and test the lock operation. If the cam tab hangs up on the edge of the slot, make a small fence adjustment on your biscuit joiner and widen the slot.

Download the PDF of This Article.

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VIDEO: How to Make a Wall Shelf with a Weathered Wood Finish https://www.woodworkersjournal.com/video-how-to-make-a-wall-shelf-with-a-weathered-wood-finish/ Thu, 28 Feb 2019 00:12:59 +0000 http://rocklerwj.wpengine.com/?p=50536 Learn how to create a weathered wood look on fresh wood using Varathane Weathered Wood Accelerator Finish.

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Learn how to create a weathered wood look on fresh wood. Rob Johnstone made this wall shelf using red oak that was not old. He created a weathered wood appearance using Varathane Weathered Wood Accelerator Finish.

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