Issue 509 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-509/ America's Leading Woodworking Authority Mon, 08 Feb 2021 22:33:27 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 Tom Peter: Arborist Woodturner Creates Pieces Rich with Emotional Meaning https://www.woodworkersjournal.com/tom-peter-arborist-woodturner-creates-pieces-rich-emotional-meaning/ Tue, 19 Dec 2017 16:30:19 +0000 http://rocklerwj.wpengine.com/?p=41499 Tom Peter combines his skills as a woodturner and a certified arborist to create turned pieces rich with emotional meaning for the owners of trees which must come down.

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While working on tree trimming jobs as an arborist in the Twin Cities area of Minnesota, Tom Peter would notice things about the trees. “As I cut them, I would se the inner beauty,” he noted. “You can probably imagine cutting that tree and seeing that cross-section and going, ‘Oh my gosh, look at those colors!’”

So, after a friend taught him how to turn bowls, something that Tom found he had an innate talent for, he started turning some of the wood from those tree trimmings into natural edge bowls. And he found a connection between the bowls he was making, the trees they came from, and the people who loved those trees.

“My daughter coined my company a ‘heart-based company’ because that’s what this is: It’s really a labor of love, and I get paid for it, and it’s about connecting people with their trees.”

The start of Tom’s company, Respectful Transitions, came from an experience he had while still working full-time for a Minneapolis-area tree company. Since he had customer communications skills due to prior work experience in the insurance and telecommunications industries, the tree care company “would throw me out into the really tense situations.”

In this case, “There was a particularly tense situation on the chain of Minneapolis lakes. There was a request to remove a tree, and it happened to be a 70-year-old English yew, which in my mind should not have been taken down. However, the new homeowners, in what I call the ‘starter castle’ just wanted to wipe out the entire landscape. This particular tree was on the border between them and a house which was actually on the historic register. I show up on site and I know this isn’t going to be pretty. They wouldn’t send me to these things if there wasn’t something brewing.

“So, sure enough, I got there, and the neighbor lady said, ‘You are not taking down that tree!’ and I said, ‘You know, you’re right. I love this tree! What’s the deal?’ And she told me this wonderful story about how her daughter used to climb to the top of the tree, which was across from the second story window, because mom was a seamstress and she needed to do her work, so her daughter would take her teddy bear up the tree and talk to mom because now she’s in the window and mom can see daughter and daughter can see mom. She was expressing the emotional challenge that her daughter would have by coming home that winter and seeing the tree be gone.

“Anyway, through this conversation, getting all of her emotions out, she was then able to let go of the tree and say, ‘You better take that tree down.’ And it was kind of funny because I was arguing with her and I said, ‘You know, this is a beautiful tree and it really shouldn’t be taken down.’ And she said, ‘Well, what’ll happen if you don’t?’ And I go, ‘Ah, somebody else’ll do it. You know, there’s a lot of arborists in the world.’ So I took the tree down and, in so doing, I instructed the grounds crew and the people who were going to stuff this tree into a chipper to save most of it.”

The conversation and tree removal took place in August. By October, Tom had used some of the wood from the tree to make a piece for the woman, and brought it back to her. “I knocked on the door and offered this piece to the homeowner. I kind of had to fill in the gaps of the story for her because she was quite elderly, and by the time she reconnected with it all, she told me, ‘I can’t take this piece. I don’t have any money to pay you.’ And I said, ‘You’re right. You can’t pay me; this is priceless. Remember, it’s for your daughter.’ And she goes, ‘Well, I’ll take it on one condition,’ and I said, ‘What’s that?’ and she said, ‘You make me another one and let me pay you for it.’

“And that was the hatch of Respectful Transitions: somebody in this sweet spot of having an emotional connection to a tree and then wanting to pay me for something I’d make out of it.”

As a certified arborist, Tom can take down small to medium sized trees himself, but he says about 50 percent of the people he works with have a tree that has already come down, due to storm damage or previous removal for other reasons.

These days, he does have more and more people asking him to make something out of their ash trees. (As an arborist, Tom was actually involved in the early days of data collection regarding the emerald ash borer in Minneapolis: some of the earliest identified emerald ash borer larvae in the area are preserved in bottles with the annotation “harvested by Tom Peter.”) But he works with a wide variety of species, including, as a result of spending his winters in Arizona, things like olive wood and mesquite.

When working with species more typically found in his spring/summer/fall home of Minnesota, Tom said, “I love walnut because I’m one of the few artists who keeps the bark on the tree. The bark makes the difference because it creates a color separation between the beautiful heartwood and sapwood layers. So, the middle of the tree is the heartwood, the darker shade; and then there’s the sapwood, the outer, lighter ring, in most cases; and then there’s the bark. With walnut, it’s like three shades of chocolate: you’ve got your dark chocolate in the middle, then you’ve got your white chocolate, if you will, and then you’ve got your milk chocolate of the bark.”

Each of Tom’s pieces starts with a unique feature of the wood. “That’s where I start the turning process. I see a feature that I’ve never seen in any of the trees that I’ve worked with before. I cut that with my chainsaw, then I bring it into my shop and I cut it on the band saw. I do a circular form of that one area that I’ve never seen before and when I put it on the lathe and start turning it around and peeling away the layers, when that happens it literally has never been seen by anyone before.

“When I find a feature like a previously pruned branch or an undulation or a branch coming right through the edge, and I happen to capture that, that then becomes the feature and I create the rest of the vessel around that feature.”

Tom’s background and skills make him uniquely suited to work with such features, he said. “Here’s where my artist meets the arborist: By understanding the biology of what’s going on in the tree, I can anticipate magic in these places that are disposed to creating magic inside a tree that has been biologically altered by pruning, or by a storm, or by a bug.”

Those insights also help him as he teaches and demonstrates to woodturners’ clubs, at sites like Rockler stores and, most recently, at the Forces of Nature show at the Los Angeles County Arboretum. “It’s the biology of the tree which will dictate the outcome on the lathe in some cases,” he said, so he will incorporate into his demonstrations discussions of the physics and tree biology behind “the point where things can go wrong.”

Awareness of such things can lead to better safety, Tom said – even though one of his “calling cards” is a technique that seems to be particularly dangerous. “I draw a branch through the edge of a vessel,” he explained. “Why I bring it up is, it’s such a dangerous operation that it should never be done, because you have this protrusion spinning around at such rapid speed that it becomes invisible. It’s called a ‘ghost image.’ In my demonstrations, I absolutely exhort no one to try this at home because it’s so dangerous.

“From there, I say, ‘However, if you do exactly what I tell you from here on out, you should be able to do this without a problem. My three elements for turning are: safety, comfort and creativity, in that order, specifically. Only by understanding the physics and the mechanics of what could go wrong” can someone safely approach a project using their creativity, Tom said.

He does, however, note that he’s attempting to teach people around the country to duplicate his efforts, so that he can offer referrals and manage his own workload. “When I get an order for 100 pieces, there’s no way for me to do 100 pieces,” he said. His goal is to have connections with tree care specialists and woodturners in various areas who can make special somethings out of downed trees in their local areas.

“I’ll just connect the dots like that. However, I do have some people who say, ‘I want the Michelangelo, I want the master; price isn’t an issue because this is my most special tree.”

One example comes from another of Tom’s stories. “A gentleman called me up. A little bit of background story was, 20 years ago, he and his wife, when they got married, they planted a hawthorn tree. Ten years into their home and their marriage, the hawthorn tree died. They had to cut it down. He kept a piece – and, to my knowledge, I don’t think he told his wife about it. But it was a very special tree nonetheless.

“Ten years after, which is coming up on their 20th anniversary, he calls me and asks if I can make something for him. I usually didn’t work with wood that’s been dead for 10 years, but I said, ‘What a heartfelt story for you to give something to your sweetheart on your 20th anniversary from this wonderful tree. We got together and I said, ‘Well, when would you like this?’ and he said, ‘Well, today is Monday, and our anniversary is Friday,’ and so I said yes to that.

“I got the wood on Monday; on Thursday, I delivered it. And here’s what he did: He held this vessel – it was more the shape of a scoop or a tray – in his left hand, and in his right hand, he went into his pocket and pulled out a little velvet pouch, and he opened it with his teeth, and then he poured 20 red crystal hearts onto the vessel, and said, ‘This is what I’m giving my wife tonight.’”

As Tom said, “I have stories replete of the emotional effects these have on people.”

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Making a Threaded Insert Guide https://www.woodworkersjournal.com/making-threaded-insert-guide/ Tue, 19 Dec 2017 16:09:58 +0000 http://rocklerwj.wpengine.com/?p=41504 Installing threaded inserts perpendicular to the wood's surface can be challenging, especially when starting them. But here's how one reader makes it easy.

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Installing threaded inserts perpendicular to the wood’s surface can be challenging, especially when starting them. But here’s how I make it easy.

I drill a hole the same diameter as the outside of the insert through a scrap piece of wood. Then, I use that as a guide over the hole to be tapped by the insert’s threads. Set the guide over the workpiece hole, drop the insert into the guide, and screw it down into place. Simple!

– Anthony Fisher
Sebastopol, California

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Using Poplar as a Cherry Trim Substitute https://www.woodworkersjournal.com/using-poplar-cherry-substitute/ Tue, 19 Dec 2017 15:21:50 +0000 http://rocklerwj.wpengine.com/?p=41501 When this reader couldn't come up with a cherry trim for his family room, he got some surprising results from a cheaper option: poplar.

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When I needed to trim out our family room’s tongue-and-groove cherry paneling, my local millwork company didn’t manufacture the cherry trim I needed. They suggested I buy poplar trim instead, because once stained, the grain pattern is so similar to cherry it’s hard to tell the difference. So I took their advice, and they’re right: my trim work blends beautifully with the cherry paneling — so much so that I can’t really tell the poplar from the cherry. Plus, poplar is a much more affordable option than cherry. I couldn’t be happier with the results.

– Jack Hauser
Spring Hill, Florida

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Next Wave CNC Shark II https://www.woodworkersjournal.com/next-wave-cnc-shark-ii/ Tue, 19 Dec 2017 14:00:59 +0000 http://rocklerwj.wpengine.com/?p=41490 Larger travel area and heavier-duty construction are two major updates in this latest version of Next Wave's flagship CNC Shark machines.

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Next Wave Automation has just launched an entirely new version of its flagship, small-format CNC Shark: the CNC Shark II. It includes nearly all of the robust, industrial features of Next Wave’s CNC Shark HD4® model, but at a lower price point and smaller-shop footprint.

The CNC Shark II now incorporates 30-millimeter bars, which are 225 percent larger than the original CNC Shark. Its larger NEMA 23 stepper motors and anti-backlash, wear-compensated, high-precision lead screws on all three axes allow the use of larger, full-size 2-1/4 HP routers or a water-cooled spindle (neither are included). This significant change now provides the CNC Shark II with 7 in. of vertical cutting capacity, enabling it to support fourth-axis and laser modules. Its total X-Y-Z travel capacity is 13 in. x 25 in. x 7 in.

The machine is fully compatible with the following routers: Bosch 1617 and 1618; Porter-Cable 690 and 890 series (6902VS must be manually started); and DEWALT models 610, 616 and 618.

Other improvements include a metal back plate and a 16- x 36-in. interlocking aluminum table with rigid channels for fast, flexible clamping. Detachable, rotating cradles allow for different attachments, and adjustable bearings provide more stability during heavy cutting applications.

The CNC Shark II ships with a 3/8-in.-dia. V-groove bit, two hold-down clamps, VCarve Desktop V9.0 Design software and CNC Shark Control Panel operating software with Virtual Zero technology. It works with Windows® 7 or later.

“The CNC Shark was one of the first, widely distributed small format CNC machines in the world,” says Tim Owens, Next Wave Automation’s founder and CEO. “Though still an excellent machine, it was time to update and improve it and that’s exactly what we did — the new CNC Shark II machine is an industrial powerhouse with a small footprint, so that hobbyists and small shops can have a full range of functionality without having to create the space or the budget for machines costing literally, thousands of dollars more.”

Next Wave’s new CNC Shark II is backed by a one-year limited warranty and is manufactured in the U.S.A. It sells for $2,999.

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Serving Tray Finish Options? https://www.woodworkersjournal.com/serving-train-finish-options/ Tue, 19 Dec 2017 13:45:55 +0000 http://rocklerwj.wpengine.com/?p=41485 What's the best finish for my serving tray/cutting board project that will hold both dry snacks and greasier foods?

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I am making a snack food tray. The main part is cherry that will hold mostly dry things such as crackers. There is a detachable cutting board of small end grain maple blocks that will probably be used with oily or greasy stuff like cheeses and sausages. The designer of the plans suggests butcher block oil as a finish, saying it can be washed with soap and water and also easily reapplied when and if necessary. My thought was a salad bowl finish instead. Isn’t it true that butcher block oil is made with mineral oil that does not dry, so it stays sort of oily to the touch? What do you think — should I use salad bowl bowl finish, butcher block oil or something else? – Jim Hagerty

Tim Inman: Just about any food-safe oil would work for you on this project. Don’t get caught up in the marketing lingo used with the specialty oils, though. Basically, you have a choice between a “drying” oil and a “non-drying” one. The drying oils have additives (natural or artificial) that cause the oils to cross-link or chemically “dry” or harden when exposed to air or moisture. “Tung” oil, for example, is a naturally drying oil. Boiled linseed oil is flaxseed oil that can be made to dry naturally by treating it with heat (hence the term “boiled”) or, as is mostly done in today’s world, it can be made to set or harden by the addition of metallic driers like cobalt. With this addition, they essentially change into a form of varnish after hardening. I don’t want this to be a chemistry lesson or a long answer. But the drying oils may contain some small quantities of undesirable metals for food use, and they do eventually fail in a visible way — either by chipping or by getting gummy.

The other choice is the non-drying type oils. These include mineral oil, olive oil or even raw linseed (flaxseed) oil, among others. Since these oils do not harden, they don’t become varnish and don’t chip or get gummy. They never set, so they are easily re-solubilized by new or fresh toppings. A nice thin salad bowl preparation would be fine. Butcher block oil would be good, too. Some salad bowl finishes contain garlic. That might not be a great add-in for a cheese board – or would it!? One last note: avoid animal fats. You don’t want any oil in the wood that could spoil or go rancid over time. Rapeseed oil (canola) might be another good choice you haven’t considered.

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Recycle Bin and Recycled Bench https://www.woodworkersjournal.com/recycle-bin-recycled-bench/ Tue, 19 Dec 2017 12:00:54 +0000 http://rocklerwj.wpengine.com/?p=41521 A recycling bin and a bench made out of wood recycled from an old carport and some copper pipes are among this reader's first woodworking projects in years.

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Here are a couple of different project I have done.

The first is a simple recycling bin. After a long hard week of work, I decided to unwind in the tool section of Home Depot. Ended up buying a table saw, a sheet of plywood, and some other supplies, and created this bin to hold our recycling. Not bad for a first wood project since 8th grade (almost 20 years earlier).

The other is my garden bench. Our new house had a large carport. It held water, but that was all it was good for. It was 3′ over the property line, and looked ugly compared to the 1934 house and old Model A garage it was attached to. I spent a day tearing it down, hoping to salvage as much wood as possible. This bench was made using only one of the many 20′ 2 x 10 boards that made up the rafters of that carport. The backrest is copper pipe, and is developing a nice patina as it ages. I have since made two more benches, and have enough boards left for three more.

– Tobin Davis

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