Issue 506 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-506/ America's Leading Woodworking Authority Tue, 02 Jan 2018 17:11:00 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 PROJECT: Making a Small Gift Box https://www.woodworkersjournal.com/making-small-gift-box/ Fri, 01 Dec 2017 17:00:58 +0000 http://rocklerwj.wpengine.com/?p=41203 Boxes are one of the most popular woodworking projects and a great way to use small pieces of stock that are too nice to throw in the trash.

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Boxes are one of the most popular woodworking projects and it’s a great way to use small pieces of stock that are too nice to throw in the trash. We designed and built this simple gift box that features a book matched top. You can build this project using just one 3/4′ x 3-1/2′ x 24″ piece of stock. You can also use the same plan and techniques to build larger versions of this box.

To Download the Gift Box Pattern Click Here.

For more on resawing lumber, check out our video on the topic.

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Harvey: Bringing Woodworking Education to China https://www.woodworkersjournal.com/harvey-bringing-woodworking-education-china/ Tue, 28 Nov 2017 14:00:35 +0000 http://rocklerwj.wpengine.com/?p=41165 Machinery manufacturer helps colleges and universities enhance curriculums with woodworking education.

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One of the few constants in life is change. Whether we embrace it, or brace ourselves against it, change is bound to happen, regardless.

Jack Xu, president of Harvey Industries, has certainly experienced change in his business. But he’s also embraced the innovations and improvements that can come about through change, which even now are altering the kind of business he’s doing within the woodworking industry.

Eighteen years ago, he founded Harvey Industries in Nanjing, China, as an OEM supplier of metal-working machinery. Prior to that time, Xu had been in the business of trading metal-working machinery but not manufacturing it. He knew the industry well, but he also knew its shortcomings.

“I’ve always admired the high level of quality of machines made in the U.S., Japan and Germany. But back then, the quality of Chinese metal-working machinery was very poor,” Xu says. “Considering my background as a mechanical engineer, I knew Chinese machines could be made much better.”

Xu says he’s always considered himself to be a matchmaker of sorts, bringing the metal-working industries of his clients together with the Chinese factories who could supply them with the machinery they needed. Still, when he was just a trader and not a manufacturer, that matchmaking was difficult.

“There were times when I couldn’t face my colleagues in the West with the inferior products I had to offer them.”

So, Xu took matters into his own hands and set out to create a company that would raise the level of quality of Chinese machinery. But, the metal-working machinery business was an important revenue source, and Xu didn’t want to erode the relationships he already had in that business by launching a new brand and competing against his former colleagues. What could his new Harvey Industries make instead?

“We knew we had an advantage in cast iron, because China’s foundries manufacture so much of it,” Xu says. “I knew the best parts suppliers already. And I knew we would need to make machines that are assembled by humans and not robots. We couldn’t be big enough back then for robotic assembly lines.”

So, he and his business partner envisioned three alternatives: food processing machinery, textiles machines or stationary tools for woodworking. Any of the three could have been viable choices, so Xu let chance be his guide.

“We flipped a coin on it, twice. It came up in favor of woodworking, and that was as much fate as we needed to say, ‘Let’s do it!’”

In 2005, with a team of 30 employees, Harvey Industries began to manufacture woodworking machinery. At first, there was just a 10-in. cabinet saw and a planer, which Steel City Tools picked up when that company incorporated. But, with that initial success, and then a few other important contracts secured, the product line began to blossom. Over the past 12 years, Harvey’s woodworking machinery business has grown steadily, with the company now making band saws, various table saws, a wood lathe, dust processors, shapers and spindle motors. Xu credits the growth to Harvey’s high standards of manufacturing, some luck and his continued efforts to be a good matchmaker between supply chains and clients.

Currently, Harvey Industries does business with 105 countries, both as a metal-working and woodworking tool supplier. In 85 of them, the company sells as its own Harvey Industries label. For the others, Harvey serves as an OEM supplier, providing machines for around 50 different tool brands. He estimates that about one third of those machinery brands are found in the U.S., and several of them are major woodworking tool companies we use in our shops.

Just this year, Xu has moved Harvey Industries forward by designing a couple of innovative products that add to the company’s core line of metal-working and woodworking machines. You may have seen our recent video of the GYRO G700 Dust Processor. It’s a Harvey Industries “innovation” product, with features and efficiency unlike any other woodworking dust collector on the market. The company’s new T40 Turbo Midi Lathe uses a unique motor controller and has an especially heavy-duty build for a benchtop lathe.

There’s yet another new venture for Harvey Industries, where Xu is serving as a matchmaker between the Chinese government and some 12,800 colleges and universities. It’s an unlikely development that’s taken shape over just the past five years or so.

“China has had an export and infrastructure investment economy for a long time,” Xu says. “But cheap labor and an economy with more than 50 percent of its revenue based on investment isn’t sustainable. Even export is becoming risky, because costs are going up.”

The Chinese government’s answer to a more stable future is to shift the economy into more innovation-based opportunities. And the first step toward making that long-term goal a reality is to re-educate its students by changing the curriculum within higher education. The government is targeting colleges and universities.

“In China, traditionally students being given the answers to problems. Teachers teach that the solutions to the important questions of math, science and otherwise are already known,” Xu says. “Students aren’t encouraged to be creative … to come up with their own answers to new questions.”

One way the government has begun to encourage more creative thinking is to subsidize colleges and universities that add creative-based courses to their curriculum. Among those new course options is woodworking.

“We were doing a little business with higher education already, supplying a table saw or other machine here or there,” Xu recalls. “But our core business was in the hobbyist market, not the educational market. I didn’t take that segment of the market seriously.”

Then it began to dawn on him: in order for students to really learn woodworking, a table saw wouldn’t be enough. What colleges or universities need are fully-equipped shops and well-trained teachers to manage them. It would need to be a systematic approach.

“I’ve given this considerable thought over the past few years,” Xu says. “The logic is pretty simple: Creativity comes from the joined efforts of knowledge, imagination and hand’s on practice — elements woodworkers in other places already do so well.”

So Xu, and Harvey Industries, are now helping some 200 universities achieve these goals through what he calls “Creative Centers.” The company provides the institution with Harvey woodworking machinery, other high-quality hand and power tools, accessories, learning materials and training. The program is growing rapidly.

Harvey has already translated nine woodworking books from English into Chinese and published them. Xu also has spearheaded an effort to offer only the highest quality products into these Creativity Centers — many of which are imported from the U.S. and Canada. SawStop, Lie Nielsen, Veritas, Gorilla Glue, Kreg and Rockler are among the many brands being sourced for Chinese students to use in their college woodworking classes.

“There are Chinese alternatives for all of these products, but none of them are up to our standards for our Creativity Centers,” Xu says. “I think we must offer the highest-quality supplies right from the start, because the first things students use can influence their woodworking experience for the rest of their lives.”

Harvey Industries has also added an 8,000 sq.-ft. woodworking shop to its Nanjing factory. Here, college teachers are brought in for basics training in woodworking methods and tool use. The shop is staffed by four full-time woodworking trainers.

Aside from new opportunities in higher education, there’s a second new market for woodworking in China. For the first time in its history, the country is experiencing a growing middle class. Along with their new prosperity, some middle-class Chinese are turning to woodworking as an avocational interest. Xu says he services about 25,000 hobbyist woodworkers already. Woodworking clubs are also beginning to form to help bring woodworkers together. For instance, a new franchise called “M.Y. Lab” offers a membership-based “maker space” where woodworkers use the shop, tools and supplies to build their projects. They also receive skills training by M.Y. Lab staff. Xu sees new opportunities for Harvey Industries to provide these clubs with both machinery and other supplies, just like it’s doing for the educational market.

“Through woodworking education, we learn that there isn’t just one answer to every problem or question. There can be new answers, and even new questions! By being allowed to make mistakes and then solve them, that’s where learning happens,” Xu says. “I’m very proud to be helping Chinese students and hobbyists become better independent thinkers using our resources at Harvey Industries.”

Learn more about Harvey Industries by clicking here.

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VIDEO: How to Resaw Lumber with a Band Saw https://www.woodworkersjournal.com/resaw-lumber-band-saw/ Tue, 28 Nov 2017 13:45:05 +0000 http://rocklerwj.wpengine.com/?p=41204 We show you the best types of blades for resawing, the best type of fence for resawing, and the best band saw features to look for when you want to make resaw cuts.

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Resawing is the technique of cutting a board to a thickness. The best tool for resawing is the band saw. How do you set up your band saw to make resaw cuts? We show you the best types of blades for resawing, the best type of fence for resawing, and the best band saw features to look for when you want to make resaw cuts.

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2000-lumen LED Work Light https://www.woodworkersjournal.com/2000-lumen-led-work-light/ Tue, 28 Nov 2017 13:05:24 +0000 http://rocklerwj.wpengine.com/?p=41188 Foldable scissor stand and long-lasting LED make this affordable task light a good solution for many indoor or outdoor applications.

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Foldable and freestanding, this portable LED work light can go wherever you need it. Set it up as a side lighting source on your sanding or finishing table to highlight flaws, or use it under a vehicle or inside a cabinet to shed light in dim conditions. A scissor-style stand folds out for support and doubles as a handle.

This LED light is rated for up to 50,000 hours of use. It provides 2,000 lumens of brightness at a color temperature of 4,000K, yet operates at just 15 watts. A rugged housing and shatter-resistant polycarbonate lens help to guard it from the bumps and shocks of even rough jobsite environments. The work light is suitable for both indoor and outdoor use in damp locations.

Rockler’s new 2000-lumen LED Work Light (item 59962) sells for $24.99.

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Hitachi 7-1/4-in. Worm Drive Saw https://www.woodworkersjournal.com/hitachi-7-14-worm-drive-circular-saw/ Tue, 28 Nov 2017 13:00:29 +0000 http://rocklerwj.wpengine.com/?p=41190 Worm-drive gearing, steel levers and a durable magnesium base make this powerful corded saw ready for tough shop or jobsite cutting tasks.

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Hitachi’s new 7-1/4-in. Worm Drive Circular Saw features a powerful 15-amp motor that spins the blade at 5,000 rpm to cut through most jobsite materials, including fiber-cement boards when equipped with a fiber-cement blade. Its worm drive gears and steel levers are designed to deliver longer life when used in harsh conditions. The tool’s lightweight, yet durable magnesium base offers easy-to-read front and side scales for accurate cuts. Bevel-cutting capacity on this worm drive circular saw ranges from 0 to 53 degrees. When tilted to 45 degrees, the saw can cut 1-3/4 in. deep; it will cut up to 2-3/8-in.-thick material when set to 90 degrees.

The saw’s soft non-slip grip rear handle is ergonomically designed for comfort and vibration reduction. A three-position rafter hook is also provided for convenient hanging during framing jobs. To extend the service life of the tool, the saw motor’s carbon brushes are replaceable. Hitachi provides a box wrench and two 24-tooth carbide-tipped premium VPR framing blades.

Hitachi covers the C7WDM 7-1/4-in. Worm Drive Circular Saw with a five-year warranty. It sells for $199.

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Enhancing Walnut’s Grain, Figure? https://www.woodworkersjournal.com/best-way-enhance-walnuts-grain-color/ Tue, 28 Nov 2017 12:45:05 +0000 http://rocklerwj.wpengine.com/?p=41174 What's the best way to enhance the grain of my figured walnut?

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I am in the midst of making a sideboard as a wedding gift for my son and his bride. My wife is going to paint the bottom part of the piece an off-white, then use dark antique wax on top of that. For the top, I wanted to get a very attractive piece of wood and apply a natural wood finish to it that would contrast nicely with the bottom. I have chosen to make the top out of highly figured black walnut. The wood is spectacular! My question is, what kind of finish would you recommend I use in to order to bring out the wonderful grain and figuration in this black walnut while also providing adequate protection? The photo, below, is of one of the pieces of black walnut I am using. I spread some alcohol on it to give you an idea of the grain. – Jim Sullivan

Tim Inman: You’re about to step into the wonderful world of dyes and mordants. There are any number of materials that can do what you are asking. George Frank was a proponent of potassium dichromate for your needs. I agree. It is wonderful in the way it can enhance tight grains and accent special wood features. It is considered a hazardous chemical and you should not be naive if you want to try it. It is widely available quite reasonably. George Frank’s first book, “Adventures in Wood Finishing,” would be a good read and a quick resource for you. My book has information on it, too. Other things will also work. Ammonia is simple and effective. Alum works, tannin is effective, sal ammoniac is another one. Then there is the realm of natural dyes and mordants. Boiled American black walnut husks make a super walnut stain. A little lye is the best mordant for that one. So, test and test and try samples. Find the one you like then go for it! Want a really simple good one? Dilute some orange shellac and use that as a “first” coat. You’ll love it.

Chris Marshall: I second the suggestion of using an orange-colored finish as a way to enhance walnut, because it “warms” up the color of the wood beautifully (especially on kiln-dried walnut, that often turns grayish or greenish as a result of drying). I’ve also found that dyes do a wonderful job of enhancing highly figured wood like yours. By the way, it’s really beautiful!

What I’ve done before is applied orange colored water-based dye, then topcoated that with either lacquer or oil-based varnish. The end result will be that rich brown “walnut” color we all think we want from walnut, because orange shifts the wood color to the “warm” side of the color spectrum (so do reds and yellows). You can see an example of what I’m talking about in the photo of the table above: the finish was orange dye topcoated with spray lacquer.) As Tim suggests, though, test the orange colorant and topcoat on a scrap piece first, to see if you like the effect.

 

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Panel Saw Storage Unit https://www.woodworkersjournal.com/panel-saw-storage-unit/ Tue, 28 Nov 2017 12:00:06 +0000 http://rocklerwj.wpengine.com/?p=41195 This reader built a handy shop storage unit, a great way to store tools, wood and equipment, even though it's not always the most portable.

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I built a panel storage unit. Here are photos of it being constructed and in use.

The casters I used are way too small to carry the load, so it is only portable when empty.

In one photo, there is a dust collection pipe shown. That didn’t work very well. Someday I’ll get a saw with a dust collection port, in the meantime I wear a Trend respirator/face shield/ear muffs unit.

I installed high density plastic runners, but they came off after a few years. Even Gorilla Glue won’t stick to that stuff. They really aren’t necessary as the MDF is slick enough. The panel saw hardware is the Rockler kit.

I still need more space for storing wood!

-Ken Ewald
Spring Branch, TX

See the Gallery Below:

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