Issue 495 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-495/ America's Leading Woodworking Authority Tue, 19 Sep 2017 16:11:43 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 Milwaukee: Innovative LED Lighting https://www.woodworkersjournal.com/milwaukee-innovative-led-lighting/ Tue, 12 Sep 2017 15:00:13 +0000 http://rocklerwj.wpengine.com/?p=39708 LEDs, advanced batteries and intelligent electronics are providing practical, rugged and safe jobsite lighting that replaces halogens and incandescents.

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Steady and sometimes radical improvements in lithium-ion battery technology are enabling manufacturers like Milwaukee to convert more power tools to cordless every year. If you follow the “What’s In Store” section of our eZine, you see these tool innovations emerging regularly for drilling, fastening, cutting and more recently, even routing, sanding and air compressors. But, while jobsite users have been able to “cut the cord” on more of the tools they depend on every day, the same innovation hasn’t kept pace for jobsite lighting. Bringing task or area lighting to spaces without easy access to power has typically required extension cords, disposable batteries, fuel-powered generators and short-lived halogen or incandescent light bulbs.

“It’s outdated technology,” says Tom Simeone, Milwaukee’s vice president for product management who oversees the company’s LED jobsite lighting category. “Access to quality light is a fundamental need for a safe, productive work environment … Oftentimes, light quality, portability and durability fall short of users’ needs. It was clear to us that temporary jobsite lighting was a major obstacle for safety, productivity and overall financial return.”

That’s why about eight years ago Milwaukee took a first step to improve jobsite lighting when it integrated LED into cordless lights. Then, seeing a significant opportunity to innovate, the company set out to pair its M12™ and M18™ battery platforms with improved LEDs and optics to introduce a full line of high-output battery-powered lighting products.

For about three years now, Simeone says Milwaukee has dedicated significant research and development resources into this category. “We have an entire team of engineers and R&D personnel that work daily on discovering unmet user needs and pushing the boundaries of work lighting technology.”

The results of their efforts have brought 29 unique lighting products to market to date, with a number of innovative developments. For one, the lumen output of Milwaukee’s LEDs has increased by over 400 percent, while at the same time becoming more efficient, Simeone reports. That’s due in part to Milwaukee’s TRUEVIEW™ high definition output. It uses advanced LED technology and optical designs to deliver a consistent beam, optimized color temperature and shadow-free, neutral white light. The LEDs are 30 percent brighter than halogen lights while remaining cool to the touch during use.

Bright, cord-free and cool-operating lighting is, of course, safer to use on the jobsite. Milwaukee has also improved the safety of its lighting products that can be operated by either AC power or a battery: in the event that a power outage occurs while a dual-current light is plugged in, their electronics switch them over automatically to DC battery power, so the jobsite never goes dark.

Another Milwaukee innovation brings remote control to lighting. You may recall that last year, Milwaukee unveiled its ONE-KEY™ smart phone and tablet app to customize and monitor a number of cordless power tools. That technology made its way to the company’s M18 RADIUS™ Compact Site Light, too: its on/off function, brightness level and light direction all can be controlled by the free app. The Bluetooth® interface is particularly useful when RADIUS is positioned at hard-to-reach heights or in remote areas; lighting the jobsite each morning or evening doesn’t require a ladder — just a few taps of an app.

Most recently, Milwaukee unveiled three new solutions in its Personal Lighting category: a flashlight, hardhat headlamp and ROVER™ pocket floodlight. All three are powered by an extremely compact, removable REDLITHIUM® USB battery that can be recharged either by a USB cord or removed from the light and placed on a charger. “(REDLITHIUM USB) offers three times faster charge time, so users can get back to work more quickly, Simeone says. “Plus, with over 2,000 recharges, REDLITHIUM USB eliminates the dependency on disposable batteries in situations of extended use.”

These personal lighting products add a new category to Milwaukee’s other three groupings that focus on flood, site and tower lighting (four ROVER™, five RADIUS™ and three ROCKET™ product options, respectively).

Simeone insists that the extensive variety of LED products Milwaukee offers all are trade-focused solutions to real-world problems — not excuses to add product SKUs. “Our users want solutions that put light where they need it, when they need it. We start with a thorough evaluation of the job at hand — the frustrations, needs, previous limitations — and set out to completely rethink the process.” The goal? To solve the fundamental challenges users face day in and day out.

“A great example of this is our M18 Utility Bucket Light. This product filled a major need for our power utility users and has changed the way linemen complete their work while in the air,” he says. “These opportunities to improve working conditions like this exist within all of Milwaukee’s core trades.”

Regardless of what types of new LED lighting might be in store to satisfy the needs of tradespeople, Milwaukee is nevertheless committed to keeping them standardized within the M12 and M18 battery platforms. “We will continue to develop solutions that don’t require users to invest in entirely new battery systems,” Simeone maintains. “Everything comes right back to giving users the power to be as productive and safe as possible.”

That’s why, for instance, the M18 ROCKET Tower Light can achieve a runtime of up to 17 hours on Milwaukee’s new HIGH DEMAND 9.0 battery pack but can also be powered by any other M18 battery pack on the jobsite. The same batteries used for essential tools are interchangeable with jobsite lights to keep productivity up and tool investment costs down.

Through a combination of high output LEDs, advanced battery technology and intelligent electronics, Simeone believes Milwaukee is achieving its goal of providing practical, rugged and safe solutions that replace traditional halogen and incandescent lights — and the corded tethers that go with them.

“(We’re) the largest innovator of cordless jobsite LED temporary lighting today,” Simeon says. “And, we are just scratching the surface. Milwaukee’s commitment to this space is directly linked to our end-users’ needs. We are going to continue to work shoulder to shoulder with our end users to develop solutions that make them more productive.”

Learn more about Milwaukee’s LED lighting products by clicking here.

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Easier Sanding Sleeve Changes https://www.woodworkersjournal.com/easier-sanding-sleeve-changes/ Tue, 12 Sep 2017 14:33:45 +0000 http://rocklerwj.wpengine.com/?p=39736 Sanding sleeves tend to stick to the rubber drum after they've been used for a while, making the sandpaper harder to remove when needed. This reader has an easy solution.

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Sanding sleeves tend to stick to the rubber drum after they’ve been used for a while, making the sandpaper harder to remove when needed. To prevent this from happening, I dust the rubber drum with talcum powder first before installing the sleeve. It’s a simple fix that works great.

– David Gleason
Uniontown, Pennsylvania

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Covering Plastic Laminate During Cutting https://www.woodworkersjournal.com/covering-plastic-laminate-cutting/ Tue, 12 Sep 2017 14:23:45 +0000 http://rocklerwj.wpengine.com/?p=39733 Plastic sheet laminate's tendency to curl can make it tricky to cut on the table saw. This reader has a simple trick to keep it flat and make the cut even.

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Plastic sheet laminate’s tendency to curl can make it tricky to cut on the table saw. I find that if I cover the laminate with a piece of scrap plywood or MDF that’s a little smaller than the laminate, it holds the thin sheet flat and securely so I can push it past the blade with greater control. I just slide the scrap right along with the laminate.

– Dan Martin
Galena, Ohio

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Makita 18V LXT® Compact Router https://www.woodworkersjournal.com/makita-18v-lxt-compact-router/ Tue, 12 Sep 2017 13:20:50 +0000 http://rocklerwj.wpengine.com/?p=39683 Feature-rich and cordless, Makita's LXT 18-volt Brushless Compact Router fits the accessories and bases of Makita's RT0700C and RT0701C corded counterparts.

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With its brushless motor, electronic speed control, smooth and precise adjustments and a range of compatible accessories, Makita’s new 18V LXT® Brushless Cordless Compact Router (model XTR01) is engineered to give users corded power with cordless convenience, while remaining in the 18V LXT® battery platform.

The XTR01 has a variable speed control dial with five settings (10,000, 15,000, 20,000, 25,000 and 30,000 RPM) to match the bit speed to the application. Its brushless motor has electronic speed control in order to maintain constant speed under load, with soft start to prevent torque twisting and enable a smoother ramp up to speed. Other user-friendly features include a rack-and-pinion fine depth adjustment system for more precise settings, dual LED lights to illuminate the work surface, and a quick-release cam lock system that makes it easier to change cutting depths or to switch between bases. The router can make plunge cuts up to 1-3/8-in. deep with a plunge base attached or cut up to 1-9/16-in. deep when installed in the fixed (trimmer) base.

The 5-1/4-in.-long motor weighs 4.6 lbs. when mounted in the trimmer base and with a battery installed.

 Makita is offering the compact router in two configurations. You can buy it as a bare tool (model XTR01Z), which comes with a trimmer base, 1/4-in. collet, collet wrench and an edge guide. It’s also available in kit form as model XTR01T7. The kit includes two 5.0Ah LXT lithium-ion batteries and a rapid charger, both trim and plunge bases, 1/4-in. collet and wrench, an edge guide and an interlocking and stackable plastic tool case. If you already own either of Makita’s corded RT0700C or RT0701C compact routers, their accessories and bases are fully compatible with the new cordless XTR01. In addition, you can connect the XTR01 to Makita vacuum cleaners for improved dust extraction, using an optional dust nozzle.

The XTR01 is part of Makita’s expanding 18V LXT system, which offers more than 150 tools and is the world’s largest tool system powered by 18V lithium-ion slide-style batteries. Makita reports that its 18V LXT batteries have the fastest charge times in their categories, to keep you working efficiently.

“With Makita’s proud history in the woodworking category, particularly in the compact router space with our corded RT0701C 1-1/4 HP Compact Router, it’s extremely exciting to bring to market a true cordless compact router for the professional,” said Andrew Camp, product manager, residential, Makita U.S.A. “The new 18V LXT Router has a compact design, durable aluminum housing, and purpose-built brushless motor that delivers the power and performance that pros demand.”

Makita’s new 18V LXT® Brushless Cordless Compact Router is available now. The XTR01Z bare-tool version sells for around $129.99; the XTR01T7 kit sells for about $389.99.

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How Should I Preserve My Waterstones? https://www.woodworkersjournal.com/how-should-i-preserve-my-waterstones/ Tue, 12 Sep 2017 13:00:08 +0000 http://rocklerwj.wpengine.com/?p=39690 I keep my Norton waterstones submerged to preserve them, but I want the water to stay sanitary. What should I use to keep it fresh?

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Before I put my woodshop together in 2002, I bought and read all kinds of woodworking magazines for tool reviews and how-tos. Probably the most important article I read was how to sharpen your chisels and plane irons with waterstones. So, one of the first things I bought was a set of Norton waterstones in 220-, 1,000-, 4,000- and 8,000-grits. One of the first things I built in my new woodshop is what I call a “wet bench” for sharpening. In it, I built a tank lined with thermoplastic roofing with a small drain in the bottom.

In that sharpening article, it recommended submerging waterstones continuously when not in use to keep them from disintegrating. That’s why I put a tank in the bench. I used to use waterbed additive to keep the mold and algae at bay and to prevent the water from getting slimy. I ran out of this stuff, and I can’t find it locally anymore. Do you have any suggestions for a similar product that won’t hurt my Norton waterstones?” – John E. Adams

Tim Inman: First, I would strongly recommend you follow the stone maker’s recommendations. If they want the stone constantly wet, then there is your answer. If you use the stone often, I would keep it wet and ready. But, if you use the stone only occasionally, then it might not be so important to keep it constantly wet. It will take a little while for it to saturate correctly before you can use it properly again, though. Waterbed algaecides are commonly available. If this has worked for you in the past, then I would continue. “Blue Magic” is one brand I have used, and it is available all over the Internet.

Brian Leonard: Different waterstones will have slightly different compositions, which might react differently to additives. Try adding a little bleach to the water and keep the tank covered. This should prevent the water from getting moldy or slimy. Be sure to check your waterstones periodically.

Brian Leonard is the DIY marketing and communications manager for Norton Abrasives/Saint-Gobain.

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Lamborghini Car Bed https://www.woodworkersjournal.com/lamborghini-car-bed/ Tue, 12 Sep 2017 10:54:56 +0000 http://rocklerwj.wpengine.com/?p=39727 This reader took some extravagant inspiration for a much appreciated, and stylish, take on the classic race car bed.

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I made this “Lamborghini” bed for my Grandson’s second birthday. It was a big hit!

Carol Johnston
Portland, IN

See the Gallery Below:

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